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绝热剪切带Adiabatic Shear Band

Adiabatic shear failure is one of the important failure forms of metal materials under impact and explosion loads. It is generally believed that the heat generated by material deformation at high strain rates cannot be diffused in time, leading to local thermal instability of the material and forming Adiabatic Shear Band (ASB). The generation of ASB is considered macroscopically as the strain hardening of the material and the strain rate hardening is greater than thermal softening, which contributes to the constitutive instability of the material.

绝热剪切破坏是金属材料在冲击及爆炸载荷作用下的重要失效形式之一。一般认为,在高应变速率下材料变形产生的热量无法及时扩散,导致材料发生局部热失稳,形成绝热剪切带(Adiabatic Shear Band,ASB)。绝热剪切带的产生宏观上被认为是材料的应变硬化、应变率硬化大于热软化导致的材料本构失稳。

绝热剪切带位置微观组织形貌

文献1(2020):Effect of trace carbon on the dynamic compressive properties in the as-cast Ti13V11Cr3Al alloy(微量碳对铸态Ti13V11Cr3Al合金动态压缩性能的影响)

Fig. 1 shows the microstructural morphology of the Ti13V11Cr3Al titanium alloy. The average grain sizes of the as-cast and heat-treated alloys remain essentially the same (i.e., ~700–800 μm), as shown in Fig. 1(a) and (d). Trace in-situ spherical precipitates (size: 3–4 μm) are uniformly distributed inside the grains in the as-cast alloy, whereas inhomogeneous distribution occurs for the heat-treated alloy (see Fig. 1 (b) and (e), respectively). Furthermore, the grains of the heat-treated alloy are divided into smaller structures by relatively more precipitates than the as-cast alloy. The precipitates accumulate along the grain boundaries before and after the heat treatment, exhibiting a necklace shape. Fig. 1(c) shows a magnified view of the region enclosed in the red circle (see Fig. 1(b)). The dispersive distribution of relatively fine nanoscale precipitates is observed.

Fig. 1. Microstructural morphology of the Ti13V11Cr3Al titanium alloy: (a) OM image at a magnification of 25 × , as-cast, (b) SEM image at a magnification of 500 × , as-cast, (c) SEM image at a high-magnification (50k × ) of region enclosed in the red circle shown in (b), (d) OM image at a magnification of 25 × , heat-treated, (e) SEM image at a magnification of 500 × , heat-treated.

ASB is considered a precursor for titanium alloy failure under high strain rates. To validate the deduction that in-situ trace TiC is beneficial to improve dynamic plasticity, the stop rings are used to control strains for the as-cast Ti13V11Cr3Al titanium alloy under dynamic compression loading. An ASB-containing sample (representing the onset of failure) at a strain of ε = 31% is obtained. Fig. 8(a) shows that the main crack is initiated and then propagates along a 45° shear direction. ASBs are observed in the areas where the crack coalescence is insufficient, showing a white-etching band. Fig. 8(b) shows a high-magnification image of the region enclosed in the yellow ellipse (see Fig. 8(a)). A width of ~10 μm is determined for the ASB. Fig. 8(c) shows a highmagnification image of the region enclosed in the red ellipse (see Fig. 8(b)). The interface debonding behavior occurs between nanoprecipitates and matrix, thereby resulting in microscopic grooves in the ASB. This indicates that the TiC precipitates will be pulled out from the matrix by overcoming the friction resistance of the interface. Therefore, considerable energy dissipation is required before the rapid propagation of the main crack, thereby suppressing premature failure and improving the dynamic plasticity of the as-cast Ti13V11Cr3Al titanium alloy. Furthermore, the microstructure comprising the crack tip is revealed by a magnified view (see Fig. 8(d)) of the region enclosed in the blue ellipse (see Fig. 8(b)).

Fig. 8. Microstructural evolution of the ASB: SEM image obtained at a magnification of (a) 100 × , (b) 1500 × , presenting a magnified view of the region enclosed in the yellow ellipse shown in (a), (c) and (d) 20k × , presenting a magnified view of the regions enclosed in the red and blue ellipses, respectively, shown in (b).

Effect of trace carbon on the dynamic compressive properties in the as-cast Ti13V11Cr3Al alloy

Intermetallics 123 (2020) 106818

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文献2(2020):Ti-4.5Mo-5.1Al-1.8Zr-1.1Sn-2.5Cr-2.9Zn 钛合金 的动态力学性能及失效研究(Dynamic Mechanical Properties and Failure of Ti-4.5Mo-5.1Al-1.8Zr-1.1Sn-2.5Cr-2.9Zn Alloy)

轧制态及热处理态钛合金的微观组织如图6 和图7 所示。在2 种状态钛合金的组织中均发现了绝热剪切 带,且裂纹与绝热剪切带的形成和扩展方向一致,由此 可知导致试样断裂的裂纹与绝热剪切带密切相关。轧制态钛合金在动态变形失效后的微观组织如图 6 所示,绝热剪切带为直线形态,且出现分叉现象, 主绝热剪切带的宽度约为5 μm,绝热剪切带内部产生 较多微裂纹,并有互相连接的趋势。

图6 轧制态钛合金中的绝热剪切带

热处理态钛合金 在动态变形失效后的微观组织如图7 所示,绝热剪切 带无交叉或交汇现象,主绝热剪切带宽度约为4 μm, 绝热剪切带内部产生较少裂纹,且裂纹较为细小,宽 度为1~2 μm。轧制态钛合金中绝热剪切带的分叉现象与其组织 不均匀性和高密度位错相关。在轧制态钛合金中,由于组织的不均匀性,在绝热剪切区域微 观组织的演化过程中必然导致变形不协调。另外,高 密度位错对绝热剪切带的扩展起阻碍作用。因此,为 了协调变形以及减小扩展过程中的阻碍,绝热剪切带 即会发生分叉。同时,轧制态钛合金的组织在动态 压缩过程中易于引起变形不协调,产生应力集中,并 诱使裂纹的萌生和扩展,因此,轧制态钛合金中的裂 纹数量较多且有互相连接的趋势。

图7 热处理态钛合金中的绝热剪切带

Ti-4.5Mo-5.1Al-1.8Zr-1.1Sn-2.5Cr-2.9Zn 钛合金的动态力学性能及失效研究

稀有金属材料与工程, 2020, v.49;No.405(04):135-141.

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文献3(2020):Multi-scale crystal plasticity finite element simulations of the microstructural evolution and formation mechanism of adiabatic shear bands in dual-phase Ti20C alloy under complex dynamic loading(复合动态载荷作用下双相Ti20C合金绝热剪切带的微观组织演化及形成机理的多尺度晶体塑性有限元模拟)

The microstructure inside the ASB is characterized by means of TEM (see Fig. 7(a) for the obtained image). Micro regions consisting of multi-phase and multi-grain regions with large residual stresses occur in the ASB. Details of the grain orientation and grain boundary are captured accurately by means of PED (the measured grain orientation distribution is shown in Fig. 7(b)). Using the soft-ware Image-Pro Plus V6.0 reveals that the shapes of grains inside the ASB can be divided in two types: Type 1: elongated large grains with length of ∼4 nm (i.e., 2–5 times the grain width) along the ASB direction. The intragranular orientations are basically the same; Type 2: small equiaxed grains (diameter: 500 nm).

Fig.7. Microstructure inside the ASB of TI20C: (a) TEM image and diffraction pattern; (b) grain orientation distribution captured by means of PED.

The adiabatic shear deformation of the microcrystalline grains was investigated by using the crystal plastic finite element simulation method. Two α-phase grains (Gα1, Gα2) and a β-phase grain (Gβ1) are chosen as research objects. The elements at the centroids of the grains are referred to as Eα1, Eα2, and Eβ1, respectively. These elements all undergo yielding, and the effective stress decreases with continued deformation, indicating that stress softening has occurred in these elements during the plastic deformation process. The softening effect is strong in Eα1 and relatively weak in Eα2 and Eβ1. Therefore, the stress of each element decreases quickly due to the effect of thermal softening, which may eventually lead to adiabatic shear failure.

Fig.8. Simulation results of the micro model: (a) schematic showing the positions of grains Gα1, Gα2, Gβ1, and the centroid elements Eα1, Eα2, Eβ1; (b) effective stress historyof the centroid elements.

Multi-scale crystal plasticity finite element simulations of the microstructural evolution and formation mechanism of adiabatic shear bands in dual-phase Ti20C alloy under complex dynamic loading

Journal of Materials Science & Technology 59 (2020) 138–148

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文献4(2019):The failure mechanism at adiabatic shear bands of titanium alloy: High-precision survey using precession electron diffraction and geometrically necessary dislocation density calculation(钛合金绝热剪切带的失效机理:采用旋进电子衍射和几何必须位错密度计算的高精度测量)

The crystal orientation information of the failure position and surrounding region in ASB of a Ti-5Al-2.5Cr-0.5Fe-4.5Mo-1Sn-2Zr-3Zn alloy was obtained via transmission electron microscopy (TEM) and precession electron diffraction (PED) with a high spatial resolution. During dynamic compression, ASBs eventually form at an angle of 45–55° to the loading direction and microcracks nucleate, grow, and coalesce in these ASBs, leading to failure of the sample. This microstructural evolution results in spatially heterogeneous microstructural characteristics of the sample. Two ASBs occur at the edge of the specimen where crack coalescence is incomplete. One of these denoted as ASB-1 contains part of the main crack of the specimen, where critical failure is imminent, whereas the other denoted as ASB-2 is crack free.

Fig.3. Location and morphology of the ASB region.

Considering the orientation, morphology, and GND density distribution, a new direct evidence for revealing the underlying adiabatic shear failure mechanism is presented. As shown in Fig. 13, microcrack initiation in ASB, owing to the incompatibility between the group of ultrafine equiaxed recrystallized grains and the adjacent high work hardening region is assumed. Microcracks occur in different regions of ASB, and then propagate and coalesce, resulting in the failure of the material.

Fig.13. Schematic of the crack evolution in ASB.

The failure mechanism at adiabatic shear bands of titanium alloy: High-precision survey using precession electron diffraction and geometrically necessary dislocation density calculation

Materials Science & Engineering A 746 (2019) 322–331

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文献5(2019):Dynamic compression-induced twins and martensite and their combined effects on the adiabatic shear behavior in a Ti-8.5Cr-1.5Sn alloy(动态压缩诱导孪晶和马氏体及其对Ti-8.5Cr-1.5Sn合金绝热剪切行为的综合影响)

The alloy can be roughly divided into three areas: far away from the center of the ASB (denoted as I), close to the ASB (denoted as II), and inside the ASB (denoted as III). In area I, the twins and martensite are evenly distributed in the alloy. In the image, the black region and the gray region correspond to the strain-induced martensite and the β phase, respectively. The phase boundary between the martensite and the matrix is relatively clear, and the dislocation density around the boundary is high, indicative of dislocation accumulation near this boundary. The underlying reason lies in the fact that the coordinated deformation between the two phases induces a large stress at the phase interface, leading to an increase in the dislocation density. In area II, i.e., close to the ASB, the plastic deformation becomes severe and dislocation accumulation in both phases is intensified, thus leading to the microstructure heavily deformed. In area III, the microstructure is mainly composed of the ultra-fine and equiaxed grains (size: 200 nm). It is clearly seen that these small, equiaxed grains have well-defined boundaries.

Fig.7. Typical area near the ASB of the alloy and the corresponding schematic: (a) the area far away from the center of the ASB; (b) the area close to the ASB; (c) the area inside the ASB.

Fig. 9 ① and ② show SEM images of the areas adjacent to the ASBs in the alloy, while Fig. 9 ③and ④ show regions that are relatively far from the ASBs. Many twins and a large amount of martensite occur in the alloy, but the number of these structures is significantly lower near the ASBs. During ASB initiation and formation, however, the twins and martensite in the vicinity of the ASBs are refined, owing to dislocation motion and dynamic recrystallization, which will absorb energy to some extent. Fig. 9 ① and ③ reveal the bifurcation of ASBs during the dynamic loading process. In fact, the local stress at these locations and the structural fluctuation increase, owing to the twins and martensite in the alloy, and ASB expansion is hindered by ASB interaction with these locations. The expansion is also hindered by the twins and martensite perpendicular to the shear direction, resulting in a bifurcation of the ASBs.

Fig.9. SEM images showing four typical regions of the alloy at a strain rate of 2000/s: ① and ③ show the areas adjacent to the ASBs; ② and ④ show the regions far from the ASBs.

Dynamic compression-induced twins and martensite and their combined effects on the adiabatic shear behavior in a Ti-8.5Cr-1.5Sn alloy

Materials Science & Engineering A 759 (2019) 203–209

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文献6(2015):Underlying mechanism of periodical adiabatic shear bands generated in Ti–6Al–4V target by projectile impact(弹体撞击Ti-6Al-4V靶板产生周期性绝热剪切带的潜在机理)

The ASBs are not found in Cratering Zone I and Back Spalling Zone III, but a number of ASBs are clearly observed in Ductile Hole Enlargement Zone II. The ASBs distribute regularly with an averaged spacing of 2.5–3 mm in the range of 8–25 mm along the penetration channel; the angle between each ASB and the penetration direction is approximately 45°.

Fig.7. The microstructures of the cross-section of the target plate.

If the elements experience an identical effective stress, their strain failure criterion will be determined by the hydrostatic pressure. The higher the hydrostatic pressure, the higher the strain failure criterion, and severe plastic deformations or ASBs will be induced along the penetration channel. Once the severely deformed element reaches the threshold strain, it will be removed from the model, and the extremely high hydrostatic pressure is unloaded. Subsequently, the hydrostatic pressure accumulates once again during the next interaction of the projectile nose with the target material until the next strain peak reaches the failure criterion. Therefore, such a periodic loading unloading cycle of the hydrostatic pressure in the target constitutes the mechanical mechanism behind the development of multiple periodical ASBs.

Fig.8. Evolution for the three parameters of the target elements along the central axis at corresponding penetration depth:(a)the plastic strain;(b)the effective stress:(c)the hydrostatic pressure.

Underlying mechanism of periodical adiabatic shear bands generated in Ti–6Al–4V target by projectile impact

Materials and Design 87 (2015) 231–237

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文献7(2013):Numerical Simulation in relation to Adiabatic Shearing Behaviors in Titanium Alloy(钛合金绝热剪切行为的数值模拟)

Little change of the crack initiation time is found when the α phase proportion within the shear band is varied from 60.6% to 14.3%, and the maximum difference is only 0.8μs, which indicates that the phase proportion within the shear band has little influence on adiabatic shear sensitivity for equiaxed titanium alloys. Therefore, itis not the key factor that dominates the adiabatic shear sensitivity.

Figure.3. The equiaxed titanium alloys with different α phase proportions within shear bands (a) (d), 14.3%; (b) (e), 22.5%; (c) (f), 60.6%.

As is seen in Figure 5, the strain localization region is readily observed in the direction of 45 °, leading to the formation of the adiabatic shear band. When the α phase proportion outside the shear band is varied from 13.8%~46%, with the increase of the α phase proportion, the strain localization region decreases. For the α phase proportion of 13.8%, it has the largest strain localization region, the highest strain is more than 2.9, and the initiation of apparent cracks are observed; however, when the α phase proportion increases to 46%, the highest strain is lower than 0.7, and the strain localization region almost disappears. In order to further study the phenomenon, influence of the α phase proportion outside the shear band on adiabatic shear sensitivity is calculated. The results show that as the α phase proportion changes from 13.8% to 46%, the crack initiation time is varied from 40.1μs to 46.2μs, and the difference of crack initiation time is up to 6.1μs, which indicates the α phase proportion outside the shear band is the key factor that dominates the adiabatic shear sensitivity of equiaxed titanium alloys and the adiabatic shear sensitivity decreases with increasing α phase proportion within a certain proportion of α phase. The research further shows that since the α phase has a better uniform plastic deformation ability than the β phase has, with the increase of the α phase proportion, the uniform plastic deformation ability increases, resulting in a decreased tendency of strain localization, thus the adiabatic shear sensitivity decreases.

Figure.5. The effective plastic strain contours with the calculation time is 44μs(a) 13.8%; (b) 20%; (c) 27%; (d) 34.7%; (e) 42%; (f) 46%.

Numerical Simulation in relation to Adiabatic Shearing Behaviors in Titanium Alloy

Journal of Physics: Conference Series 419 (2013) 012020

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文献8(2012):微观组织对Ti-6Al-4V-4Zr-1.5Mo 合金绝热剪切敏感性的影响(Effects of Microstructure on the Adiabatic Shear Banding Sensitivity of Ti-6Al-4V-4Zr-Mo Alloy)

通过β退火得到的是纵横交错的网篮状组织,因此剪切带在扩展的过程中需要不断改变方向冲破更多的晶界的阻碍,同时在片状组织中运动方向的改变比在球状组织中更频繁,裂纹容易分叉形成次生裂纹,这些过程的结果使裂纹的总长度增加, 需要对更多的金属体积塑性变形做功,从而具有更高的断裂韧性。等轴α 相具有较强的抗裂纹萌生的能力,有利于钛合金塑性和冲击性能的提高,但由于其晶界较网篮组织少很多,裂纹比较容易扩展,因此其绝热剪切敏感性较网篮组织要高;从图5b 中可以看出,双态组织靠近剪切带的基体组织中出现了比较多的微裂纹,而其他两种组织中均未出现。这些微裂纹的存在为剪切带的扩展提供了更多的路径,使其更加容易扩展,同时这些微裂纹在应变不断增加的过程中不断长大,并相互连接,最终形成造成材料失效的宏观裂纹。通过图5d 可以观察到这些微裂纹绝大多数产生于α/β 相界处,这是由于晶界处α 相尤其是连续薄片状晶界α相的存在容易使应变被局限在软态的α 相内,从而导致了晶界处的裂纹形核和断裂。

图5 同一应变率下3种组织剪切带形貌

微观组织对Ti-6Al-4V-4Zr-1.5Mo 合金绝热剪切敏感性的影响

稀有金属材料与工程, 2012(01):45-48.

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文献9(2010):TC4 合金绝热剪切动态演变过程数值模拟研究(Simulation of Adiabatic Shearing Behavior of TC4 Alloy during Dynamic Loading)

在强迫剪切条件下,帽形试样两拐角连线附近的区域为变形强烈的变形局域化区域,是帽形试样在承载过程中最易发生绝热剪切的部位;帽形试样两拐角处承受应力最大,变形最为严重,而且绝热温升最高,因此是绝热剪切带萌生的主要部位;两拐角连线附近的变形局域化区域内,温度较基体高,且温差较大,应力、应变集中,是绝热剪切带扩展的主要区域。

图2 LS-DYNA模拟结果

选取3 个特征部位(分别为帽形试样的下拐角处、变形局域区中心以及基体部位)研究其温度随时间变化的情况。从结果数据可以看出,随着变形的增加,变形局域化区域内温度在极短时间内迅速升高,而基体温度变化不大。拐角处最高温度达到525 ℃,超过了TC4 合金的再结晶温度(0.4Tm, 约为 480 ℃),但未达到其相变温度(约 1000 ℃)。因此在本模型中,TC4 合金绝热剪切带内最高温度超过了TC4 的再结晶温度,为其微观组织发生动态再结晶提供了动力;由于带内最高温度远低于其相变温度,因此带内组织不可能发生相变。

图3 特征部位分布图及特征部位温度随时间变化曲线

TC4 合金绝热剪切动态演变过程数值模拟研究

稀有金属材料与工程, 2010(12):2193-2195.

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